Incubators are used for the growth of microorganisms in many fields, including pharmaceuticals, agricultural, environmental, food, and industrial microbiology; public health; basic research; and education.

Biochemical Oxygen Demand (BOD, also called Biological Oxygen Demand) is the amount of dissolved oxygen needed – demanded – by aerobic biological organisms to breakdown organic materials present in a given sample at certain temperature over a specific time period.

BOD incubators are normally rated in the range of 20°C to 60°C.

Standard Features:

    • Prefabricated modular structure with PUF/Rockwool insulated panels and reinforced floor panel.
    • Racks & trays made of Stainless Steel with adjustable tray heights.
    • Adequate illumination inside the chamber.
    • Glass view panel with specially designed leak proof door
    • PLC based control system with 7” colour HMI.
    • CFC free refrigeration systems.
    • Works on 230/415 volts 50/60 Hz or as per requirement.
  • Man, Machine, Product and Environment Safety
    • Safety system to cut off the power supply in case of overshoot and undershoot of Temperature conditions giving audio visual alarms.
    • Additional safety thermostat to cut off the power supply in case of temperature overshoots.
    • Emergency push button inside the chamber to de-energise magnetic lock.
    • Panic switch inside the chamber with audible alarm outside.
    • Manual unlocking mechanism for door from inside the walk-in chamber.
  • Hydronic Cooling System
    • Thermolab has innovated a unique chilled water circulation system which reduces the electrical consumption by 60%.
    • Factory assembled refrigeration system, avoiding on-site piping work.
    • This unique design enables maintenance of optimum cooling coil temperatures depending on the chamber conditions and resultant Dew Point.
    • The life of compressor increases as the running time of compressor has enormously decreased.
    • Compact plug and play design and can be placed behind the chamber or in the technical area.
  • Air Processing Unit (APU)
    • Designed to achieve optimum energy utilization with Integrated Cooling and Heating system.
    • The airflow is designed to have uniform conditions throughout the chamber.
    • Custom designed supply and return air ducts particularly for chambers having larger storage volumes.
    • Sleek APU design resulted in increased storage volume.

Additional features:

    • Windows based SCADA software for data management having support for 21 CFR Part 11 compliance.
    • 100% redundant refrigeration systems with automatic changeover.
    • 8 point temperature monitoring sensors for online mapping.
    • Standby temperature sensors.
    • Printer interface and data storage facility.
    • Email and mobile alert systems.
    • Ethernet communication protocol.
    • Door Access Security system.
    • Remote audio visual alarm.

Documentation:

Complete with IQ, OQ, PQ documents, Operation and Maintenance manuals

Walk-In BOD Incubator

Click on image to zoom

Supply Air Duct

Return Air Duct

Hydronic System

Water Circulation System

Stand By Refrigeration System

Safety Alarm System

Mobile Alert System

Touch Screen Display

Flame Proof Chamber

Software

Documentation

Technical Data:

    • Temperature range: 20°C to 60°C.
    • Temperature Control Accuracy/Uniformity : ± 0.2°C/ ± 2.0°C

Models Capacity Dimensions in Meters Max No. of Trays
Ltrs Internal
W D H
TB 40 S/G 4,000 2.0 1.0 2.0 8
TB 60 S/G 6,000 2.0 1.5 2.0 12
TB 80 S/G 8,000 2.0 2.0 2.0 24
TB 125 S/G 12,500 2.0 2.5 2.5 28
TB 187 S/G 18,750 2.5 3.0 2.5 36
TB 232 S/G 23,250 3.1 3.0 2.5 40
TB 275 S/G 27,500 3.4 3.2 2.5 55
TB 320 S/G 32,000 3.7 3.5 2.5 66
TB 450 S/G 45,000 3.9 3.9 3.0 84
TB 500 S/G 50,000 3.85 5.2 2.5 100
TB 800 S/G 80,000 6.4 5.0 2.5 200
TB 960 S/G 96,800 6.1 5.29 3.0 240

Note : Other sizes are available on request.

Biggest Walk in Type BOD Incubator manufactured, installed and validate is of 2,50,000 lit volume.

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